How to Make ID Lanyards? A Step-by-Step Guide

Manufacturing professional ID card lanyards and neck straps in bulk requires specialized equipment to ensure durability and a clean finish. At Abhishek Products in Secunderabad, we provide the industrial tools necessary to transition from manual assembly to high-speed production. The core of this setup involves heat-sealing technology and mechanical joint pressing.

Before you start

To make lanyards professionally, you must use an Electric Tag Heat Cutting Machine to cut and seal the fabric simultaneously. This machine prevents the polyester or satin material from fraying by melting the edges with a high-temperature blade. Once the straps are cut to the required length, a Tag Fitting Machine or Notch Press is used to secure the metal joints and plastic clips that hold the ID card.

Beginners starting an ID card accessory business should focus on mastering the Electric Tag Heat Cutting Machine first. This machine features two temperature settings and an external control circuit that can be replaced if needed. It is essential to handle the machine cautiously, as the blade becomes red hot during operation. Beginners should practice on scrap satin or polyester cloth to understand how quickly the blade cuts through the material. Abhishek Products also provides a detailed timing and temperature chart to help beginners optimize their production for different materials.

Setup steps

Machine configuration

The process begins by selecting the appropriate strap material, typically 12mm in width. The heat cutting machine is set to one

Frequently Asked Questions

⚡ Fast Answers Summary

  • The Electric Tag Heat Cutting Machine is specifically designed to cut and seal any type of satin or polyester cloth.
  • Using the Electric Tag Heat Cutting Machine, you can easily cut thousands of tags per day.
  • Yes, the machine has two temperature settings that can be easily adjusted with a switch.

The Electric Tag Heat Cutting Machine is specifically designed to cut and seal any type of satin or polyester cloth. When the blade is set to the highest temperature and turns red hot, it instantly melts the synthetic fibers of these materials, creating a clean edge that prevents fraying or loose threads during bulk production.

Using the Electric Tag Heat Cutting Machine, you can easily cut thousands of tags per day. The speed of production depends on the operator, but the machine's ability to reach high temperatures quickly and the efficiency of the Hand Press Tag Fitting Machine allow for high-volume manufacturing suitable for large corporate or school orders.

Yes, the machine has two temperature settings that can be easily adjusted with a switch. It also comes equipped with an external temperature control circuit. This circuit is designed to be replaceable, ensuring that the machine can be maintained for long-term industrial use without significant downtime.

The Abhishek Hand Press Model is designed for 12mm size tags and lanyards. It is optimized for regular thickness materials and is primarily used as a clip closer. This makes it the standard choice for the most popular lanyard widths used in the Indian identity card market.

Yes, spare blades for the Electric Tag Heat Cutting Machine are available on order from Abhishek Products. Since the blade is the primary component that performs the heat-sealing and cutting, having access to genuine spare blades is essential for maintaining the finishing quality of your lanyards over time.

Abhishek Products provides life-time free support and solutions to all printing and quality issues. With over 32 years of experience in the industry, they offer detailed item-wise timing and temperature charts for a wide range of products, helping clients optimize their heat press and cutting machines for the best results.