How To Do Die Cutting Of ID Cards Using PVC ID Card Cutter
How To Do Die Cutting Of ID Cards Using PVC ID Card Cutter
Die cutting is a critical finishing step in the production of professional identification cards. Using a dedicated PVC ID Card Cutter from Abhishek Products ensures that every card meets the standard 54x86mm dimensions required for corporate and government use in India.
Before you start
Beginners should start by understanding that die cutting is the final stage after printing and lamination. You cannot die cut a raw paper sheet and expect it to have the rigidity of a professional ID; you must use PVC or laminated media.
Die cutting works on the principle of a male and female die set. When you pull the handle, the male part of the die (the punch) moves into the female part (the base), shearing the PVC material along the precise 54x86mm perimeter.
The mechanical advantage provided by the handle allows a human operator to exert several hundred pounds of pressure at the cutting edge. This is necessary because PVC is a dense polymer that resists tearing, requiring a clean shear to avoid whitening the edges.
In the context of Abhishek Products' equipment, the die is made of hardened steel. This ensures that the cutter can process thousands of cards before the edges lose their sharpness. The design is optimized for the standard ID-1 card size used globally for credit cards and licenses.
Setup steps
Stable surface placement
<Frequently Asked Questions
โก Fast Answers Summary
- The standard size is 54x86mm.
- While designed specifically for PVC ID cards, it can cut laminated Teslin or heavy cardstock.
- Keep the cutting area free of dust and adhesive buildup.
The standard size is 54x86mm. This is the universal ID-1 format used for corporate IDs, Aadhar cards, and driving licenses in India, ensuring the cards fit into all standard wallets and holders.
While designed specifically for PVC ID cards, it can cut laminated Teslin or heavy cardstock. However, using it on materials it wasn't designed for may dull the blade faster or result in less clean edges.
Keep the cutting area free of dust and adhesive buildup. Periodically wipe the die with a dry cloth. Avoid using oil on the cutting edges as it can stain the ID cards; instead, use a dry lubricant if the mechanism becomes stiff.
Yes, the PVC ID Card Cutter from Abhishek Products is designed for durability. It is a staple for Indian print shops and businesses that need to produce hundreds of cards daily with minimal manual effort.
Ensure that your lamination is fully cooled and bonded before cutting. If the lamination is still warm, the adhesive can smear. If the problem persists, the die may need professional sharpening or replacement.
You can purchase the cutter directly from Abhishek Products at their Secunderabad location or through their online eCommerce website at abhishekid.com.
