What is a 75mm Jumbo Button Badge Used For?

The 75mm button badge represents the largest standard round badge size available in the Indian market today. Often referred to as the 'Jumbo Size,' this product is designed for maximum visibility and high-impact branding. AbhishekID.com, based in Secunderabad, offers the complete machinery and material setup for businesses looking to expand their badge-making capabilities into this premium segment.

Before you start

To make a 75mm button badge, you require a specialized 75mm button badge machine equipped with the correct die set, a circular graphic printed on paper, and the raw material components consisting of a metal top, plastic back, and mylar film. The 75mm size is significantly larger than standard 44mm or 58mm badges, requiring a precise cut of the printed graphic to ensure the edges wrap correctly around the metal shell. AbhishekID.com provides the technical help needed to calibrate your machine for consistent production.

For beginners, the 75mm button badge setup is straightforward but requires attention to the physical size of the components. Start by ensuring your printing template accounts for the 'bleed' area, which is the part of the paper that folds under the metal shell during the pressing process. It is recommended to use 100-120 GSM paper for the best results, as thicker paper may cause the machine to jam or the mylar to wrinkle. Understanding the five different sizes available at AbhishekID.com—including square and rectangle

Frequently Asked Questions

⚡ Fast Answers Summary

  • The finished badge has a diameter of 75mm, which is approximately 3 inches.
  • Yes, if you have a multi-size button badge machine from AbhishekID.
  • The best paper for 75mm button badges is 100 GSM to 120 GSM coated or uncoated paper.

The finished badge has a diameter of 75mm, which is approximately 3 inches. This is considered the 'Jumbo' size in the button badge industry. When designing your artwork, you must include an extra bleed area of about 5-8mm around the perimeter, which will be folded inside the badge during the pressing process.

Yes, if you have a multi-size button badge machine from AbhishekID.com, you can switch the dies. However, you must have the specific 75mm die set to make 75mm badges. The machine body is often universal, but the dies are size-specific and must be swapped out to accommodate the different diameters of the raw materials.

The best paper for 75mm button badges is 100 GSM to 120 GSM coated or uncoated paper. Thinner paper might tear during the crimping process, while paper thicker than 157 GSM may prevent the machine from sealing the badge correctly. Standard inkjet or laser printer paper works well as long as the print quality is high for the jumbo display.

AbhishekID.com provides a full range of spare parts and technical help for 75mm button badge machines. Based in Secunderabad, we ship parts across India. Common spare parts include the handle springs, die pins, and the rubber gaskets that ensure even pressure during the pressing cycle. Having access to local spare parts reduces downtime for your business.

Yes, 75mm badges have a slightly higher production cost because the raw materials (metal shells and plastic backs) are larger and use more material. However, the market value of a 75mm 'Jumbo' badge is also significantly higher, allowing for better profit margins when sold as premium promotional items or custom gifts in the Indian market.

The 75mm badge machine is very user-friendly and requires no electricity. It operates on a simple manual lever system. Beginners can typically master the process within 10 to 15 minutes of practice. AbhishekID.com provides technical support to help new users set up their machines and troubleshoot any initial alignment issues they may face during the first production run.